980
8 min 24 sec

Surfboard Shaper Boards New Wave

When longboard surfboards went out of style in the 1970s, thousands of them were selling at just $10 apiece. This aspiring ‘shaper’ knew it was a wave he had to catch a ride on.
Arts & Crafts Manufacturing Reselling Retail

Subscribe Now For A Free Five Step Tutorial

What It's About

For over 40 years, a surfer rides on endless stoke shaping boards.

Business Model
Reselling
Skills Required
Woodworking
Complexity
Medium
Profit Potential
Medium

Words of Wisdom

If you're thinking, "what school do I need to attend to do a job like this?", here's what Luke advises, "There is ZERO formal training or apprenticeship to become a shaper. My best advice would be to get a job at one of the factories in California."

Fun Fact

Luke had itchy arms a lot as a kid, and he didn’t realize why until years later: it was all the fiberglass he was sanding off old boards without physical protection.

Notes from Chris

Episode 980
Luke Alvarez loved surfing as a kid. It was his favorite summer pastime, but the passion never quite felt complete. He had a dream of shaping his own boards someday. Shaping is essentially creating your own board from stock plywood: applying your own design and adding subtle curves and grooves—but it was a hobby that required money, because boards weren’t cheap.

In the early 70’s, surfing underwent a massive shift. Ten-foot longboards fell out of style as shorter, six-foot boards crested a new wave in popularity. The shift brought thousands of new surfers into the sport—and left thousands more with old longboards they no longer wanted. Luke realized it was his chance to get into the business without crazy startup costs, because by 1972, fully functional longboards sold for $10 or less—he didn’t have to search for trashed boards anymore! It seemed almost too good to be true. His base product was at clearance-level prices, and all he needed were fin boxes, fins, resin, and fiberglass. So, he got to work. He shaped and sold his first few boards that year for $100-300 to people in his network. It became an annual side hustle. Every summer, he’d go find unwanted longboards, shave them down, reshape them to meet the more current designs, and resell them for a nice profit.

A full decade later, he was shaping and selling at least 30 boards annually, priced between $200 and $500 apiece—all from word of mouth. There weren’t any more $10 boards laying around, but Luke reached out to wholesale surfboard manufacturers in California and Mexico to get the best prices he could find. So while the margins weren’t as great as they had been—now somewhere around 25-30%—the higher prices he sold his finished product for made it worth it.

In Luke’s mind, he’d done it. He’d accomplished his dream of being a skilled shaper and was making real money on the side from it. So he just kept it up for years and years. It was extra money with no pressure. At some point, he got the itch to do something new. He began spending his summers not only shaping boards, but teaching kids how to surf and shape their own. He loved passing on his expertise to younger generations—which is also what drove him to become a 7th-grade science teacher a few years earlier.

Luke is still making between 30 and 50 boards each year, and with a 28% net margin on average, it’s a notable side hustle income. But while the money’s great, the more rewarding part for him—decades in the making—is seeing his students fall in love with the sport and craft of shaping boards, just like he did forty years ago.

 
  MENTIONED IN THIS EPISODE:

  SEE ALSO:

Inspiration is good; inspiration combined with action is better. Now get back to work!

Yours in the revolution,

cg-sig-newsletter


Download Episodes By Months:

Season 8 (2024): JAN | FEB | MAR | APR | MAY | JUN | JUL | AUG | SEP | OCT | NOV | DEC |

Season 7 (2023): JAN | FEB | MAR | APR | MAY | JUN | JUL | AUG | SEP | OCT | NOV | DEC |

Season 6 (2022): JAN | FEB | MAR | APR | MAY | JUN | JUL | AUG | SEP | OCT | NOV | DEC |

Season 5 (2021): JAN | FEB | MAR | APR | MAY | JUN | JUL | AUG | SEP | OCT | NOV | DEC |

Season 4 (2020): JAN | FEB | MAR | APR | MAY | JUN | JUL | AUG | SEP | OCT | NOV | DEC |

Season 3 (2019): JAN | FEB | MAR | APR | MAY | JUN | JUL | AUG | SEP | OCT | NOV | DEC |

Season 2 (2018): JAN | FEB | MAR | APR | MAY | JUN | JUL | AUG | SEP | OCT | NOV | DEC |

Season 1 (2017): JAN | FEB | MAR | APR | MAY | JUN | JUL | AUG | SEP | OCT | NOV | DEC |

Resources

GET $625 IN FREE TRAVEL

Earn 50,000 travel rewards points (enough for 2 round-trip plane tickets or $625 in travel credit). You'll also earn 2x points on all travel and dining spend, with zero foreign transaction fees.

I use this card every day all over the world! ✈️


Learn More

RELIABLE WEBHOST FOR $2.49/MONTH

Want to build any kind of website for your hustle? If so, you'll need somewhere to host it! This is the reliable company I've used for my past 5 websites. It's cheap, flexible, and you can get support 24 hours a day.

Get your own hosting plan for just $2.49 a month!


Learn More

Quote of the Day
"The best part of building surfboards is the relationship I have with a company I donate adaptive surfboards to be used to take people with disabilities out to surf for a day. It is very rewarding."
—Luke Alvarez #SideHustleSchool

Sponsors & Gratitude

Don't Do Business Without It

Side Hustle School is brought to you by American Express.

No matter what you do in business, from working nine-to-five to working five-to-nine, it’s easier when you don’t go it alone. Get the powerful backing of American Express—don't do business without it! 💳


Visit American Express

Like the Show? Leave a Rating!

Side Hustle School is for you! If you’re enjoying it, please take a quick moment to leave a rating or write a quick review. It's really easy and it makes a difference! ✅

It also makes a huge difference when you tell your friends about the show. Remember, it's 100% free and listener-supported.


Here's How

Keep in Touch

There’s a new story every single day on Side Hustle School. Episodes are produced to be short and to the point—I know you’re busy. Be sure you subscribe to get instant notification of the day’s broadcast!





To infinity and beyond,

Chris Guillebeau